Processes & Automation
Processes & Automation
Processes
& Automation
The Gervasoni production process is designed to eliminate uncertainty.
Every phase—from raw material procurement to the delivery of the finished component—is governed by certified procedures and integrated control systems, with the stated goal of zero PPM.
RAW MATERIAL
Quality control and automated storage
The quality of the finished component begins long before machining. Gervasoni selects raw material suppliers based on rigorous technical criteria and works exclusively with certified companies capable of guaranteeing traceability and supply consistency. Every incoming batch is subject to dimensional and document verification before entering the production cycle. Co-design with the client, initiated during the feasibility study phase, allows for the definition of material technical specifications from the outset, reducing variables and optimizing downstream processes.
INDUSTRIALIZATION
Technical feasibility and tolerances
Before production begins, every component undergoes a technical feasibility analysis. Tolerances are precisely defined, equipment is set up and validated, and process parameters are agreed upon with the client. No production run starts until the execution conditions have been verified and approved.
TURNING
Real-time statistical control
Statistical Process Control (SPC), introduced by Gervasoni back in the 1990s and now organized across multiple stations along the line, monitors critical machining variables in real time, allowing immediate corrective action before non-conformities occur.
Multi-spindle CNC systems, grinding machines, internal SUNNEN lapping machines and equipment for hard turning and superfinishing guarantee tolerances down to 2 microns, with micro-drilling capabilities from 0.27 to 0.40 mm for the most demanding applications.
- CNC and mechanical single-spindle machines
- CNC or mechanical multi-spindle machines
- Second-operation machines, machining centers, automatic stations and automation systems built in-house
FINISHING
Dimensional and functional verification
Washing, grinding, lapping, tumbling, sandblasting and precision inspections in the metrology room.
After machining, components complete the cycle through precise finishing operations and washing systems that comply with the strictest cleanliness standards.
Final validation takes place in the temperature-controlled Metrology Room using high-precision measuring machines and profilometers, ensuring compliance with drawing specifications and the conformity of every batch.
INTEGRATED LOGISTICS AND SUPPLY CHAIN
Advanced planning, inventory management and Just-in-Time deliveries
Product quality is completed by the utmost reliability of our logistics service.
Gervasoni plans deliveries in line with customers' operational needs through advanced solutions such as Consignment Stock, KANBAN and dedicated Safety Stock.
This approach guarantees complete continuity of supply, optimized warehouse flows and maximum punctuality of deliveries in Italy and on international markets.
“Quality, innovation, and reliability are not goals to be reached, but the method by which we work every day.”
